01Thermoforming
Pressure and vacuum thermoforming of engineering sheet for machine enclosures, covers, consoles, trays and format parts — multi-cavity tooling for series production.
Precision Polymer Engineering · Vadodara, India · Since 1987
Precision polymer components, engineered to your drawing.
Thermoforming, vacuum forming, CNC machining, heat bending and metal-to-plastic conversion — under one roof in a 30,000 sq ft Green Channel certified plant. For pharma, packaging, automotive, medical and industrial OEM programmes in India and abroad.
Green Channel Certified
In-house pattern & tooling shop
Customer audits welcome
1987Established
30,000sq ftManufacturing plant
1500 × 2600mmForming bed
12mmMax. sheet gauge
42+Engineering plastics in stock
Green Channel status · customer-granted
Why OEMs choose Kalpavrux
Built for supply chains that audit their suppliers.
Our customers include manufacturers whose own customers audit them. Every part of how we work — tooling, records, measurement, documentation — is built to stand in that chain.
Accepted without incoming inspection
Green Channel status means our components enter customer plants without an incoming QC hold — earned through consistent, defect-free deliveries to audited industries.
Tooling made in-house
Our own pattern and tooling shop controls development timelines, trials and iterations — and keeps your programme confidential under one roof.
Documented, measurable quality
First-piece approval before every batch, calibrated measuring instruments, controlled shop-floor records and material traceability on every lot.
One accountable supplier
Prototype, tooling, forming, machining, finishing, inspection and dispatch by the same team — one purchase order, one quality system, one point of responsibility.
01Capabilities
Seven integrated capabilities. One engineering roof.
From a 2D drawing or a STEP file to a finished, inspected component — formed, machined, bent, finished or printed in the same Vadodara plant.
01
02Vacuum forming
Large-format vacuum forming for protective covers, inserts, display panels and custom enclosures — consistent wall thickness and optimised sheet utilisation.
03CNC routing & machining
Routing, milling and drilling of engineering plastics on three large-bed CNC routers — complex profiles, tight tolerances and clean finished edges.
04Heat bending
Line bending on temperature-controlled strip heaters and moulded radius bends for polycarbonate — right angles, curves and multi-bend profiles with springback compensation.
05Metal-to-plastic conversion
Engineering review of metal parts for conversion to high-performance polymers — lower weight and cost, no corrosion, with the structural function preserved.
06Liquid metal finishing
Patina Magik — real metal finishes on formed polymer substrates: brass, copper, bronze, stainless steel, iron and patinated variants for architectural and display work.
Patina Magik
073D printing & prototyping
Large-format FDM printing for fit-check prototypes, jigs, fixtures and short-run forming tools — then production in the same facility.
Explore 3D printingTechnical envelope
What we can take on — the numbers your engineers ask for first.
Figures are for standard production; larger or thicker parts are reviewed case by case. Send the drawing and we will confirm feasibility in writing.
| Process | Envelope & notes |
|---|---|
| Thermoforming / vacuum forming | Formed area up to 1500 × 2600 mm · draw depth up to 650 mm · sheet thickness up to 12 mm · multi-cavity and single-cavity tooling built in our own pattern and tooling shop |
| CNC routing & machining | Three large-bed CNC routers, 1500 × 3000 mm working area · laser cutting and engraving of acrylic · machining of POM, PTFE, nylon and UHMW-PE |
| Heat bending | Line bending on temperature-controlled strip heaters · moulded radius bends for polycarbonate · multi-bend profiles with springback compensation |
| 3D printing | Large-format FDM, one-piece parts up to 700 × 500 × 500 mm · heated build chamber and high-temperature hot end · PET-G, ABS / ASA, PC, carbon-fibre nylon · larger parts printed in sections and joined |
| Materials | 42+ thermoformable and machinable engineering plastics in stock — ABS, HIPS, PET-G, PC, acrylic, PVC, HDPE, PP, Kydex, Boltaron, POM, PTFE, nylon, UHMW-PE and more · specification-grade sheet from established producers, material certificates on request |
| Data we work from | DXF · DWG · STEP · IGES · STL · PDF drawings — or a physical sample for reverse engineering |
| Tolerances & inspection | Tolerances agreed per drawing at the DFM stage — formed profiles typically ±1.0 mm, machined features to drawing · first-piece approval and in-process inspection · calibrated measuring instruments |
| Documentation | Material traceability per lot · inspection records with every dispatch · material test certificates on request · NDA on request |
02How we work
From RFQ to first article to series — a defined route.
Six steps, each with a named owner and a record. The same route for a single prototype and a multi-year series programme.
01RFQ & drawing review
Send the drawing or CAD with quantity, material and application. We confirm feasibility within two working days.
02DFM & transparent costing
Design-for-manufacture notes, material and gauge recommendation, and an itemised quotation — tooling, piece price and MOQ shown separately.
03Tooling in-house
Patterns, forming tools and fixtures built in our own tool shop. Timelines and confidentiality stay under our control.
04First-piece approval
The first article is measured against the drawing and approved before any batch runs — by us, and by you if you wish.
05Production & inspection
Forming, machining, trimming and finishing with in-process checks and controlled shop-floor records.
06Dispatch with documents
Inspection records, material traceability and — on request — test certificates travel with every lot.
03Quality & compliance
Quality you can audit.
We would rather show you a register than make a claim. Our quality system is documented, measured and open to your auditors.
Green Channel certified
Our components are accepted at customer plants without incoming inspection — a status granted by pharma and packaging OEM customers and kept through every delivery.
Documented quality management system
Controlled shop-floor records from material receipt to dispatch · first-piece approval before every batch · calibrated measuring instruments · rejection root-cause reports with corrective action · supervisor SOP audits on the shop floor.
Traceability & documentation
Material traceability per lot, inspection records with every dispatch, material test certificates and certificates of conformity on request.
Confidentiality by default
Drawings and CAD data are used only for your job. NDA on request. Our marketing names no customers and shows no customer parts without written permission.
Registered, licensed, on the roadmap
Licensed factory · Udyam-registered MSME · GST-registered. ISO 9001:2015 certification is on our 2027 roadmap; the management board reviews quality objectives in a formal management review.
04Industries
Where our parts go to work.
Machine guards, covers, enclosures, trays, inserts and format parts for OEM programmes across India — and for European and Australian partners who source from India.
Pharma machinery
Guards, covers and format parts for processing and packaging lines.
Packaging
Formed trays, inserts and protective packaging for industrial products.
Automotive
Interior trims, covers and metal-to-plastic conversions.
Medical devices
Housings and enclosures for diagnostic and hospital equipment.
Industrial OEM
Side covers, enclosures, panels and consoles for capital equipment.
Also servingFMCGArchitecture & interiorsExport programmes
05Industrial brands
Five specialist teams. One purchase order.
Each brand is a dedicated capability team inside the same Vadodara facility — one PO, one quality system, one accountable supplier.
Engineering plastic fabrication
PolyFab
Fabricated tanks, ducts, hoods and process equipment in PVC, PP and engineering plastics.
Acrylic fabrication
AcryFab
Clear acrylic machine guards, enclosures, covers and display cases.
Thermoformed parts
ThermoFab
Thermoformed covers, domes, trays and panels — large parts, clean finish.
Machine panels & lighting
BluezLED
Backlit panels, light pipes and illuminated overlays for machines and control panels.
Nameplates & industrial signs
SignArt
Stainless steel and aluminium nameplates, machine labels and safety signs — made to last on the shop floor.
Images are representative of the type of work we do; customer job photos appear only with written permission.
06Materials
42+ engineering plastics, stocked and processed in-house.
Thermoformable, CNC-grade and specialty materials — selected with you for load, temperature, chemical exposure, cleanability and cost. The eight below are the most requested.
ThermoformABSAcrylonitrile butadiene styrene
Machine guards · enclosures · panels
ThermoformPET-GPolyethylene terephthalate glycol
Medical trays · displays · food-contact parts
ThermoformPCPolycarbonate
Machine covers · safety shields · impact parts
ThermoformAcrylicPMMA — polymethyl methacrylate
Displays · guards · optical covers
CNC gradePOMPolyoxymethylene / Delrin
Gears · bushings · precision parts
CNC gradePTFEPolytetrafluoroethylene
Chemical seals · low-friction parts
CNC gradeNylonPA6 / PA66
Bearings · wear parts · structural components
CNC gradeUHMW-PEUltra-high molecular weight PE
Wear liners · food-contact parts · guides
Also in stock: HIPS, HDPE, PP, PVC, Kydex, Boltaron, A-PET, GPPS, foam PVC, PC-ABS, PMMA-ABS, PPS and more. Full material list and stock gauges on request.
07Company
A drawing and a problem in. A part that works out.
For 39 years our customers have brought us a drawing and a problem; we have returned a part that works. That sentence is the whole company.
Kalpavrux was founded in 1987 at Manjusar–Savli GIDC, Vadodara, and grew on word of mouth alone — first in signage, display and acrylic fabrication, then, from 2019, as a dedicated precision polymer engineering plant for pharma, packaging, automotive, medical and industrial OEMs. Today the company runs a 30,000 sq ft facility with its own pattern and tooling shop, 42+ materials in stock, large-format 3D printing and a five-member management board that answers for every commitment.
1987
Founded in Vadodara. Three decades of signage, display and acrylic fabrication build the craft base and the customer trust.
2019
Strategic pivot to precision engineering plastics — thermoforming, machining and finishing for pharma, packaging and industrial OEMs.
Green Channel
Customer-granted status: components accepted without incoming inspection at audited pharma and packaging plants.
2026
Large-format 3D printing added · management board of five formed · documented QMS in place · international OEM programmes under qualification.
“We did not grow by advertising. We grew because an engineer somewhere told another engineer that Kalpavrux had solved his problem. Everything we are building now — the tooling shop, the records, the board, the new machines — exists so that the next engineer can say the same, in Vadodara or in Europe.”
Vision · Mission · Values
What we are building, and how.
Vision
To be India's most trusted precision polymer engineering partner — the plant that European and Indian OEMs choose when a plastic part has to be right, every time.
Mission
We convert customer drawings into precision thermoformed, machined and finished polymer components — on specification, on time, at a transparent cost — by combining 39 years of forming knowledge with documented processes, calibrated measurement, skilled people and a board that answers for every commitment.
01
Right first time
First-piece approval before every batch; a defect found by us, never by the customer.
02
Engineering honesty
Every claim sourced or stated as an assumption; no bluff on capability, capacity or cost.
03
Ownership
One named person for every process, record and customer commitment.
04
Safe people, clean plant
No job is urgent enough to be done unsafely; 5S is how we work, not an audit day.
05
Partner, not vendor
We design with the customer, share cost logic openly and invest ahead of their programme.
06
Grow with the ground
Vadodara roots, world standards — natural and recycled materials wherever performance allows.
Management
A five-member management board — one named owner for each responsibility.
FounderStrategy, engineering, customers
OperationsProduction, QMS, ISO 9001 programme
FinanceInvestment and controls
Marketing & SalesChannels and customer development
AccountsStatutory compliance and accounts
08Responsibility
Grow with the ground.
Our sixth value is a working commitment: Vadodara roots, world standards — natural and recycled materials wherever performance allows, and a plant where people are looked after.
KalpWud · furniture without felling a tree
Public furniture that outlives wood
Benches, tables and seating for schools, parks, bus stops and public buildings — made from patent-protected engineered polymer lumber that needs no paint, no termite treatment and no tree. Manufactured by Kalpavrux.
KalpWud
Modern Canvas Core™ · natural-fibre composite
Panels and surfaces from natural fibre
Our natural-fibre composite board gives architects and brands wood-grade panels, décor shapes and cladding without wood — the material behind FurniCore and Modern Canvas.
Modern CanvasPeople & plant
A workplace people stay in
A free annual health check-up for every employee at company cost · monthly incentives for quality output · implemented Kaizen suggestions rewarded · a written safety policy and 5S as daily practice · skills training with records, not just instructions.
Work with us09Careers
We are hiring across every line — thermoforming, fabrication, 3D printing, design, signage and sales.
One or two people per line, trained properly and grown with the company. Vadodara, full-time.
10Request for quotation
Send us the drawing. We reply with feasibility, route and price.
Within two working days you receive a written feasibility note, the recommended process and material, and an itemised quotation. Prototypes, pilot lots and series programmes are all welcome.
- Phone+91 98989 96767
- WhatsApp BusinessChat on WhatsApp
- Plant & officePlot A-48, Manjusar–Savli GIDC, Vadodara, Gujarat – 391775, India
Directions - HoursMonday – Saturday, 10:00 – 18:00 IST (05:30 – 13:30 CET)
- Working languagesEnglish · Hindi · Gujarati